Olive Oil Extraction Methods: A Comparative Overview
Stone Mills: Grind olives into a paste using large, rotating granite wheels.
- Pros: Fewer chlorophyll releases, larger oil droplets, cooler paste, milder taste.
- Cons: Bulky, difficult to clean, slow processing, expensive, labor-intensive, shorter shelf life due to lower polyphenol levels.
Hammermills: Crush olives through rapid hammer action inside a rotating chamber.
- Pros: High throughput, easier to clean, handles debris well, extracts more polyphenols for longer shelf life.
- Cons: May heat the paste, can create emulsions, resulting in more bitter oil.
Metal Toothed Grinders: Pulverize olives between metal teeth, flinging paste outward.
- Pros: Continuous high throughput, less expensive, may enhance shelf life.
- Cons: Difficult to adjust fragment size, may create emulsions, potential overheating.
Destoning the Olives: Removes stones before grinding to improve equipment longevity and oil quality.
- Pros: Less equipment wear, less heating, improved pomace usage, potentially higher polyphenol levels.
- Cons: Special machinery required, increased emulsion risk, slightly lower oil yield.
Malaxing the Paste: Mixes olive paste to facilitate oil extraction, available in different configurations.
- Pros: Increases yield, may enhance flavor.
- Cons: Promotes oxidation, can increase acidity and reduce shelf life.
Separation Techniques: Different methods to separate oil from paste, including traditional presses and modern centrifuges.
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Presses: Lever or screw presses compress paste to extract oil.
- Pros: Low investment, simple, reliable.
- Cons: Labor-intensive, discontinuous, inefficient.
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Centrifugal Decanters: Spin paste to separate oil, modern versions are more efficient.
- Pros: Compact, automated, high throughput.
- Cons: Expensive, high technical demand.
Final Separation of Oil from Water (when needed): Separates oil from vegetable water and solids, crucial for purity.
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Gravity Separation: Uses tanks to allow oil to rise above water.
- Pros: Inexpensive equipment.
- Cons: Time-consuming, incomplete separation.
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Centrifugal Olive Oil Separator: Spins mixture to separate oil and water efficiently.
- Pros: Quick, efficient.
- Cons: Expensive, complex to operate.